Caswell - Copy Cad™ & ZINC PLATING KIT

 

Now, Copy Cad AND Zinc plating in one kit. By simply adding a special brightener to the solution , the normally dull, flat, whitish look of Copy Cad is transformed into a brighter zinc finish 

 

All the benefits of CADMIUM & ZINC PLATING without the dangers!

Reproduces the EXACT look of CADMIUM Plating!

No cyanides! No dangerous chemicals! No fumes - no disposal problems

Sacrificial (cathodic) coating – Just like real Cadmium & Zinc!

Ideal for nuts & bolts - washers- small fittings

Inexpensive - no need to deal with plating shops!

Excellent corrosion resistance!

 

The 9.5 gal (44 litre) Kit

These kits are designed to provide a professional zinc/ Copy Cad finish to a variety of substrates on small components such  as workshop tools, brake boosters, brackets, nuts and bolts, spindles and zinc alloy castings including carburettor castings. 

Zinc plating is a most valuable tool when used in combating corrosion of steel. The zinc corrodes before the steel does, sacrificing itself for the benefit of the steel. A metallurgical bond is formed between the zinc and steel forming an iron rich alloy with tenacious bond. Plating can be left unpainted where it will form its own protective oxide layer.  

The kit comes with an Abrasive Nylox wheel, which provides a 'flat' finish to the metal for Copy Cad.  An aquarium heater brings the temperature of the solution to 30oC. The 1.5 volt battery or AC power supply (if ordered) is connected to the sacrificial anode and to the part, or cathode, completing the circuit. Parts only take a few minutes to plate and will come straight from the tank with their CADMIUM or ZINC look.

 

A small A/C adapter can be supplied for each kit. 

This will plate up to 12 - 15 sq” of surface area. Larger items will need alternative power supply

You need to plate at a rate of 0.12 to 0.17 amps per sq” of surface area @ 0.8 to 1.5 volts.

 

5.5litre.   The kit contains:

· 2 x 9 litre plating tanks & lids

·  2 x Zinc Anode

·  1 x Zinc Brightener 100ml

·  1 x Abrasive Nylox wheel

·  1 x SD Klene S416 (non corrosive cleaner)

·  1 x 100w Tank Heater/ Thermostat unit

·  The Complete Plating Manual

·  Copy Cad/Zinc Crystals with Activator (New Formulation) Part A

·  Copy Cad/Zinc Crystals Part B

 

11litre, kit.  The kits contain:  

· 2 x 16 litre plating tanks & lids

·  2 x Zinc Anodes

·  1 x Zinc Brightener 100ml

·  1 x Abrasive Nylox wheel

·  2 x SD Klene S416 (non corrosive cleaner)

·   1 x 100w Tank Heater/ Thermostat unit

·  The Complete Plating Manual

 ·  Copy Cad/Zinc Crystals with Activator (New Formulation) Part A

·  Copy Cad/Zinc Crystals Part B

 

22litre, kit.  The kits contain:  

· 2 x 25 litre plating tanks & lids

·  2 x Zinc Anodes

·  1 x Zinc Brightener 100ml

·  1 x Abrasive Nylox wheel

·  2 x SD Klene S416 (non corrosive cleaner)

·  2 x  100w Tank Heater/ Thermostat unit

·  The Complete Plating Manual

 ·  Copy Cad/Zinc Crystals with Activator (New Formulation) Part A

·  Copy Cad/Zinc Crystals Part B

 

44litre kit.  The kits contain:  

· 2 x 60 litre plating tanks & lids

·  4 x Zinc Anodes

·  2 x Zinc Brightener 100ml

·  1 x Abrasive Nylox wheel

·  2 x SD Klene S416 (non corrosive cleaner)

·  2 x 100w Tank Heater/ Thermostat unit

·  The Complete Plating Manual

 ·  Copy Cad/Zinc Crystals with Activator (New Formulation) Part A

·  Copy Cad/Zinc Crystals Part B

 

 

 

IRIDESCENT YELLOW  CHROMATE:  (click for more information)  After preparing the part to accept the process, the part is simply dipped into a solution for a few minutes. The zinc & the chromate react to form the new colours. To improve those older zinc (pot metal) castings, plate with a fresh zinc plate before chromating.  Steel parts that have been previously plated with zinc can be chromated with no further pre-treatment. Zinc alloy die cast parts may be surface activated by immersion in a weak acid.  Full operating instructions are in the manual.

                                      

 

The Zinc & Copy Cad Blackener (click here for information) provides a deep black finish, similar to a Black Oxide, but with much better corrosion resistance.  It does however add to dimensional thickness.

 

 

Caswell Blue Chromate (click for information)

Our blue chromate concentrate produces a true blue conversion coating on zinc plated items. It is a single dip blue trivalent chromate that offers high salt spray resistance for up to 130 hours to white rust corrosion, and 160-200 hours to red rust corrosion.

 

 

 
  CCADK45 Copy Cad Kit & Zinc Kit 5.5litres £137.82
  CCADK160 Copy Cad Kit & Zinc Kit 11 litres £255.94
  CCADK275 Copy Cad Kit & Zinc Kit 22 litres £388.84
  CCADK275 Copy Cad Kit & Zinc Kit 44 litres £641.09
  GLDCHK200 Yellow Chromate Makes 2 gal            £32.20
  BLAKPAS9 Blackener Concentrate 16fl oz (use at 10% solution) £38.64
  SDBCC8 Blue Chromate 8oz Makes 32fl oz       £30.79
  ODK 7 Olive Drab Chromate Makes 7.6litres   £57.18